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(Hydraulic Type) Tension Clamp

(Hydraulic Type) Tension Clamp

Home /  Products /  Conductor Hardware /  (Hydraulic Type) Tension Clamp

JY-001-2 Hydraulic butt-joint compression sleeve

JGWD-001-3

Product Features

1. High-Quality Materials

Typically extruded from pure aluminum with excellent ductility (such as L2 grade), some models may incorporate steel and aluminum tubes, offering high strength and good electrical conductivity. The aluminum ensures low electrical resistance for efficient current transmission, while the steel enhances mechanical stability, making it suitable for high-tension overhead line applications.

2. Smooth Surface

The product features a smooth and rounded surface, which not only improves its aesthetic appeal but also reduces corona loss and surface corrosion. The polished finish minimizes air ionization around high-voltage conductors, lowering energy dissipation and extending the service life in outdoor environments exposed to moisture, salt spray, or industrial pollutants.

3. Tight Connection

Through the hydraulic butt-joint method, the compression sleeve forms a close fit with the conductor, creating reliable electrical and mechanical connections. The hydraulic pressure applied during installation deforms the sleeve to tightly grip the conductor strands, eliminating gaps and ensuring low contact resistance. This method meets stringent standards for mechanical pull-out strength and electrical continuity, critical for maintaining system reliability in power transmission networks.

Product Advantages

1. Excellent Electrical Performance

With low joint resistance (generally no more than 1.1 times the resistance of an equal-length conductor),It effectively reduces power loss and ensures smooth current flow. The low-resistance design minimizes heat generation at the connection point, maintaining high efficiency in power transmission systems, especially for high-voltage overhead lines.

2. High Mechanical Strength

The mechanical strength of the joint is not less than 90% of the conductor’s rated tensile strength, enabling it to withstand the tension of conductors in overhead power lines and ensure safe and stable line operation. This robust mechanical performance is critical for resisting environmental stresses such as wind, ice loads, and thermal expansion/contraction.

3. Corrosion Resistance

Aluminum materials exhibit good corrosion resistance, making them suitable for various natural environments and extending the service life of the transmission lines. The corrosion-resistant properties reduce maintenance needs and enhance the long-term reliability of the power infrastructure.

4. Reliable Installation Quality

The hydraulic butt-joint process is relatively mature, with minimal impact from human factors during installation. Following standard operating procedures ensures consistent and reliable installation quality, reducing the risk of faulty connections. This standardized approach is widely recognized in power engineering for its precision and dependability in creating secure conductor joints.

Functional Features

1. Conductor Jointing

Primarily used for jointing conductors such as steel-core aluminum stranded wires in overhead power lines, enabling the extension and connection of conductors to ensure seamless electricity transmission between wire segments. This is critical for maintaining continuous power flow in long-distance transmission networks.

2. Tension and Current Bearing

While bearing the tension of the conductors, it ensures excellent electrical conductivity, allowing stable and continuous power transmission to various locations. The design balances mechanical robustness and electrical reliability , making it an essential component for secure and efficient power distribution.

Specifications
Model Applicable wire models Size(mm) GripStrength(KN)
D D1 L L1
JY-95/15 LGJ-95/15 26 14 410 120 33.5
JY-95/20 LGJ-95/20 26 14 410 130 35.5
JY-120/20 LGJ-120/20 30 14 450 130 39.0
JY-120/25 LGJ-120/25 30 14 450 150 45.5
JY-150/20 LGJ-150/20 30 14 470 130 44.0
JY-150/25 LGJ-150/25 30 14 510 150 51.5
JY-150/35 LGJ-150/35 30 16 510 180 62.0
JY-185/25 LGJ-185/25 32 14 540 150 56.5
JY-185/30 LGJ-185/30 32 16 540 170 61.5
JY-185/45 LGJ-185/45 34 18 570 200 76.5
JY-240/30 LGJ-240/30 36 16 590 170 72.0
JY-240/40 LGJ-240/40 36 16 590 190 79.0
JY-240/55 LGJ-240/55 36 20 640 230 97.0
JY-300/15 LGJ-300/15 40 14 580 120 65.0
JY-300/20 LGJ-300/20 40 14 580 140 72.0
JY-300/25 LGJ-300/25 40 14 600 160 79.5
JY-300/40 LGJ-300/40 40 16 640 190 88.0
JY-300/50 LGJ-300/50 40 18 660 210 98.5
JY-300/70 LGJ-300/70 42 22 710 260 122.0
JY-400/20 LGJ-400/20 45 14 580 140 84.5
JY-400/25 LGJ-400/25 45 14 680 160 91.0
JY-400/35 LGJ-400/35 45 16 680 180 99.0
JY-400/50 LGJ-400/50 45 20 730 220 117.0
JY-400/65 LGJ-400/65 48 22 760 250 128.5
JY-400/95 LGJ-400/95 48 24 830 300 163.0
JY-500/35 LGJ-500/35 52 16 760 180 114.0
JY-500/45 LGJ-500/45 52 18 760 200 122.0
JY-500/65 LGJ-500/65 52 22 820 250 146.5
JY-630/45 LGJ-630/45 60 18 840 200 141.5
JY-630/55 LGJ-630/55 60 20 880 230 156.5
JY-630/80 LGJ-630/80 60 24 940 280 183.5
JY-800/55 LGJ-800/55 65 20 950 230 183.0
JY-800/70 LGJ-800/70 65 22 980 260 197.0
JY-800/100 LGJ-800/100 65 26 1050 310 229.0
The data is manually measured and for reference only,Please refer to the actual product.

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